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閥門行業中軟密封球閥閥芯的電致伸縮加工

發布時間:2023-09-08  來源(yuan):洛陽潤泉機(ji)電(dian)設備有限公司   點擊:5374次(ci)

閥門行業中軟密封球閥閥芯的電致伸縮加工

  一般軟密封球閥(fa)閥(fa)芯材料為不銹鋼,普通加(jia)工(gong)(gong)(gong)方法為圓車(che)或數控(kong)車(che)床車(che)削(xue),一般尺寸(cun)要(yao)求不高(gao),車(che)床就可以達(da)到(dao)尺寸(cun)要(yao)求,但是(shi)閥(fa)芯對光潔度要(yao)求較(jiao)高(gao),一般采用車(che)削(xue)后(hou)(hou)磨(mo)(mo)削(xue)加(jia)工(gong)(gong)(gong),磨(mo)(mo)削(xue)后(hou)(hou)拋(pao)(pao)光,工(gong)(gong)(gong)序(xu)多(duo),質(zhi)量難(nan)(nan)以控(kong)制,例如車(che)削(xue)后(hou)(hou),二次(ci)搬(ban)運,二次(ci)裝夾后(hou)(hou),磨(mo)(mo)削(xue),然(ran)后(hou)(hou)再次(ci)搬(ban)運、裝夾,拋(pao)(pao)光,以直(zhi)徑80毫(hao)米球閥(fa)閥(fa)芯為例,車(che)削(xue)耗時2到(dao)3分鐘,磨(mo)(mo)削(xue)耗時2到(dao)3分鐘,拋(pao)(pao)光耗時40分鐘,且拋(pao)(pao)光易造成工(gong)(gong)(gong)件(jian)圓度破壞,并且工(gong)(gong)(gong)件(jian)在不同工(gong)(gong)(gong)序(xu)間需(xu)要(yao)多(duo)次(ci)裝拆搬(ban)運,耗時費力,質(zhi)量難(nan)(nan)以保證(zheng),同時拋(pao)(pao)光造成工(gong)(gong)(gong)作環境(jing)惡劣。

  電(dian)致(zhi)(zhi)伸縮精整(zheng)設備加工(gong)(gong)球閥(fa)閥(fa)芯(xin),在(zai)普(pu)通圓車(che)或者(zhe)數(shu)控車(che)床上(shang),一次裝(zhuang)夾工(gong)(gong)件(jian)(jian),就可以(yi)實現從(cong)毛(mao)坯件(jian)(jian)到成品工(gong)(gong)件(jian)(jian)的加工(gong)(gong),首先用車(che)刀將工(gong)(gong)件(jian)(jian)車(che)到尺寸(cun),以(yi)直徑80毫米球閥(fa)閥(fa)芯(xin)為例,毛(mao)坯件(jian)(jian)裝(zhuang)夾好后(hou),粗車(che)與精車(che)可以(yi)一次完成,車(che)削后(hou)粗糙度值為Ra7到8微米左右,耗時2分鐘(zhong),然(ran)后(hou)用電(dian)致(zhi)(zhi)伸縮精整(zheng)設備加工(gong)(gong)一遍,耗時2分鐘(zhong),工(gong)(gong)件(jian)(jian)尺寸(cun)符合要求,光潔度達到Ra0.1微米以(yi)下。效率是傳統工(gong)(gong)藝的幾(ji)十(shi)倍。而且加工(gong)(gong)環境好,耗材幾(ji)乎為零,成本(ben)降低,質量明顯提高。

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